() Quote CartFor procurement professionals, facility managers, product owners, and engineers, sourcing the right electrical components is critical to the success of your projects. As a full-service manufacturer of custom wire harnesses and cable assemblies, Consolidated Electronic Wire & Cable is dedicated to providing high-quality, reliable solutions tailored to your unique applications. We are excited to share our latest brand video, giving you an exclusive look into our manufacturing facilities, our dedicated engineering support, and our rigorous quality control processes. From initial concept to full-scale production, our team ensures your custom designs are optimized for both performance and manufacturability.
Engineering Support and Design for Manufacturability
Our team of engineers, located both here in the United States and at our Mexico facility, works closely with your engineering teams to bring custom designs to life. When designing a harness, it’s natural for a product owner to focus primarily on how it fits and functions within the final product. However, our experts take it a step further by evaluating your design for ease of manufacturing.
By offering suggestions that reduce manufacturing complexity, we help lower your overall production costs while maintaining the exact form and function you require. It’s a collaborative, win-win approach that ensures your custom cable assemblies are both highly effective and economically efficient.
Versatile Capabilities for Any Industry
We work with almost any industry you can think of, meaning our wiring and cable requirements vary significantly from project to project. Whether you are sourcing components for home appliances, heavy-duty commercial equipment, or advanced electronics, we have the manufacturing versatility to meet your exact needs.
Our capabilities in cable assemblies and wiring harnesses span a wide spectrum of complexity. We can manufacture everything from small, simple jumper wires with just three or four components to highly complex, six-foot automotive cable assemblies featuring 50 to 75 different components. In addition to these standard configurations, we also provide molded cable assemblies that add an extra layer of durability and environmental protection for demanding applications.
A Strict Commitment to Quality Assurance
Quality is taken very seriously at Consolidated Electronic Wire & Cable. As an ISO 9000-certified manufacturer, we monitor our internal quality every single day to ensure strict compliance with all customer drawings and engineering specifications. Our dedicated quality production managers, auditors, and inspectors oversee every stage of the manufacturing process. No step is released or moved forward without their thorough inspection.
We utilize specialized testers for our harnesses and conduct rigorous physical and electrical checks, including:
- Precise Length Measurements: Ensuring every harness fits perfectly within your specific chassis or equipment.
- Pull Testing: Verifying the mechanical strength and durability of our connections.
- Crimp Height Verification: Guaranteeing optimal electrical conductivity and secure terminations.
Partner With Us for Continuous Improvement
Our team is committed to continuous improvement. We are constantly finding better ways to manufacture our products so that we not only meet the quality our customers expect but exceed those expectations entirely. We invite you to watch the full video to see our capabilities in action and discover how a dedicated manufacturing partner can streamline your next project.
To learn more about our manufacturing processes or to discuss your specific component requirements, contact us today or request a quote to speak with our engineering team.
Contact us or request a quote to discuss your wire harness or cable assembly project.
