Consolidated Electronic Wire & Cable is proud to offer a wide selection of top-quality, custom wire harnesses.
Wire harnesses are designed to streamline and organize multi-wire systems in aerospace, automotive, commercial, medical, residential, and telecommunications applications, among others.
At Consolidated Electronic Wire & Cable, we’re proud to offer a broad selection of superior-quality, customized wire harnesses. With more than 100 years of industry experience, our expert team can create a wire harness solution tailored to nearly any specification while ensuring the highest level of precision and care.
The Benefits of Wire Harnesses Solutions from Consolidated
When you partner with Consolidated for your custom wire harness needs, you’ll gain access to the following benefits:
Customizable wire harness solutions for nearly any application
Expert design and engineering services
Wide range of component and material options
Stringent quality control and testing procedures
Faster assembly speeds and reduced costs
The Components of Custom Wire Harness
1Terminal Position Assurance
The Terminal Position Assurance (TPA) helps ensure secure retention when the receptacle and header are mated. This also helps prevent the contact from backing out.
2LED Lamp
LED Lamps can be used anywhere you need low power, high intensity reliable light or indication. These components are available in multiple colors and intensities.
3Panel Mount Push Button Switch
The Panel Mount Push Button Switch is simply used to turn something on or off. This also allows for the start or stop of action.
4Cable Strain Relief
The Cabin Strain Relief alleviates the cable of stresses and tensions that could break inner conductors. It also provides a liquid tight seal around the cable.
5Push Mount Cable Tie
The Push Mount Cable Tie can attach to the panel or cabinet and secures a bundle of cables or wires. This helps keep your system organized and free of obstructions.
6Axial Cooling Fan
The Axial Cooling Fan helps prevent the equipment from overheating. This also helps extend the overall lifespan of the equipment.
7Multi Conductor Cable
The Multi Conductor Cable is used to transmit multiple power or electronic signals from one point to another.
8Wire to Board or Wire to Wire Connector
The Wire to Board (or Wire to Wire) Connector is used to make power or electronic signal connection through the mating of connectors or headers. Available variations include locking features and multi-positions.
9Assembly Label
The Assembly Label is used to easily identify the part number, lot code, manufacturer, and date.
10Quick Disconnect Terminals
Quick Disconnect Terminals are a simple and secure method to give power to connections. These are offered in both uninsulated and insulated.
The Terminal Position Assurance (TPA) helps ensure secure retention when the receptacle and header are mated. This also helps prevent the contact from backing out.
LED Lamp
LED Lamps can be used anywhere you need low power, high intensity reliable light or indication. These components are available in multiple colors and intensities.
Panel Mount Push Button Switch
The Panel Mount Push Button Switch is simply used to turn something on or off. This also allows for the start or stop of action.
Cable Strain Relief
The Cabin Strain Relief alleviates the cable of stresses and tensions that could break inner conductors. It also provides a liquid tight seal around the cable.
Push Mount Cable Tie
The Push Mount Cable Tie can attach to the panel or cabinet and secures a bundle of cables or wires. This helps keep your system organized and free of obstructions.
Axial Cooling Fan
The Axial Cooling Fan helps prevent the equipment from overheating. This also helps extend the overall lifespan of the equipment.
Multi Conductor Cable
The Multi Conductor Cable is used to transmit multiple power or electronic signals from one point to another.
Wire to Board or Wire to Wire Connector
The Wire to Board (or Wire to Wire) Connector is used to make power or electronic signal connection through the mating of connectors or headers. Available variations include locking features and multi-positions.
Assembly Label
The Assembly Label is used to easily identify the part number, lot code, manufacturer, and date.
Quick Disconnect Terminals
Quick Disconnect Terminals are a simple and secure method to give power to connections. These are offered in both uninsulated and insulated.
Our Wiring Harness Capabilities
We can manufacture custom wire harnesses with the following specifications:
Voltage Handling
Up to 600 volts (UL) or 3000 volts (military)
Temperature Range
-65°C (-85°F) to 250°C (482°F)
Insulator Materials
Depending on your needs, we offer various insulator materials:
Cellular (foam) polyethylene
Cross-linked polyethylene (XLPE)
ECTFE Halar
ETFE Tefzel
Ethylene propylene diene monomer (EPDM)
Fluorinated ethylene propylene (FEP)
Irradiated polyvinyl chloride (IRR/PVC)
Low-density polyethylene (LPDE) and high-density polyethylene (HDPE)
Low-smoke plenum copolymer
PVDF Kynar
Polyethylene (PE)
Polypropylene (PP) and cellular (foam) PP
Polytetrafluoroethylene (PTFE)
Polyurethane (PU) and polyurethane and nylon blends
IPC/WHMA-A-620, military, UL, and other applicable standards
Industries Served
Wire harnesses offer a solution for various interconnection challenges across numerous industries. Due to their ability to enhance efficiency and protect workers from hazardous wiring, nearly every industry can benefit from custom wire harnesses.
At Consolidated Electronic Wire & Cable, we can provide tailored wire harnesses for the following sectors:
Why Work With Consolidated Electronic Wire & Cable
Consolidate has been delivering reliable solutions for over 100 years. We are a one-stop shop for custom and standard electronic wire, cables, wire harnesses, molded cable assemblies, and power supply cords.
As a testament to our quality and reputation, we hold a diverse range of certifications, including:
Client Success Stories: Our Case Studies
Custom Wire Harness for the Pump Manufacturing IndustryConsolidated was able to supply A customer specializing in audio sensor monitoring...Learn More
Custom Cable Harness Assembly for Industrial Controller PanelTo meet our customer’s needs Consolidated developed an effective, workable design....Learn More
Contact Consolidated, Your Trusted Wire Harness Manufacturer
Consolidated Electronic Wire & Cable has helped clients develop reliable wire harness solutions for over 100 years. Our state-of-the-art production facilities allow us to create custom wire harnesses tailored to your unique application, all while maintaining optimal quality and compliance with industry standards. With numerous options for fillers, shielding, style, materials, and identification, we are well-equipped to meet nearly any need.
For more information about our custom wire harness capabilities, or to get started on your next project, contact us or request a quote today.
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