() Quote CartOriginal equipment manufacturers (OEMs) rarely have the floor space, specialized tooling, or dedicated staff to build complex wire harnesses in-house. A single mistake in terminal crimping or pinout configuration can delay an entire assembly line and cause costly downtime.
As an OEM wire harness manufacturer with over 100 years of cable industry expertise, Consolidated Electronic Wire & Cable provides turnkey, custom-engineered wire harness assemblies. We partner with procurement and engineering teams to provide reliable, fully tested solutions that streamline your supply chain and keep your production runs moving on schedule.
Why Choose Consolidated Electronic Wire & Cable?
Consolidated Electronic Wire & Cable is a complete, single-source supply chain partner rather than a simple parts distributor. Every project is backed by direct employee ownership, deep manufacturing capabilities, and rigorous quality standards.
Key benefits of partnering with us include:
- Full quality assurance. We hold ISO 9001 certification and support every OEM wire harness with First Article Inspection (FAI), 100% electrical continuity testing, and full PPAP documentation upon request.
- Early engineering support. Our engineering team gets involved early in the process to perform Design for Manufacturability (DFM) reviews. We identify cost-saving modifications, such as substituting hard-to-source connectors, before locking in your design.
- Predictable supply chain logistics. To keep your assembly floor running smoothly, we support blanket purchase orders, Vendor-Managed Inventory (VMI), and Just-In-Time (JIT) delivery schedules.
Our OEM Wire Harness Solutions
A custom OEM wire harness bundles and organizes complex wiring into a single, ready-to-install unit. We handle every stage of fabrication—including precision cutting, stripping, terminal crimping, and routing—on custom lay-up boards built specifically for your design.
Our Custom Capabilities
We manufacture custom assemblies tailored to your operational and environmental parameters:
- Voltage handling. Rated up to 600V for UL-certified applications, or up to 3,000V for military-grade equipment.
- Temperature resistance. Built to perform in extreme environments ranging from -65 °C to 250 °C (-85 °F to 482 °F).
- Advanced insulation materials. A wide selection of high-grade polymers, including PVC, PTFE, XLPE, and FEP for superior resistance to heat, chemicals, and mechanical wear.
- Circuit identification & labeling. Custom four-color ink stamping, custom barcoding, and independent circuit IDs for fast, error-free tracing on your production line.
- Industry compliance. Built to IPC/WHMA-A-620 standards, UL requirements, and various military specifications.
If your design calls for something outside a standard catalog part, our custom wire harness capabilities can typically accommodate it.
Applications of Our OEM Wire Harnesses
We manufacture OEM wire harnesses across a range of demanding industries, with specifications tailored to each application’s environment:
- Automotive. Our wire harnesses withstand chemical solvents, extreme temperatures, and moisture under the hood.
- Medical. Space-saving, reliable assemblies help medical device manufacturers meet strict regulatory standards.
- Industrial control systems. Our wire harnesses carry signal and power reliably between control boards and factory floor equipment.
- Military and aerospace. Assemblies withstand harsh environmental conditions and meet demanding service life requirements.
- Telecommunications. Wire harnesses resist electromagnetic interference in dense, signal-heavy environments.
Contact Consolidated Electronic Wire & Cable for Reliable OEM Wire Harness Manufacturing
Whether you are scaling up a new production line or looking to optimize an existing supply chain, Consolidated Electronic Wire & Cable provides the engineering expertise and manufacturing reliability your program needs.
Contact our technical team today to discuss your project specifications, or request a quote to get started on your custom manufacturing run.
