Custom Coaxial Cable for Remote Control

When a customer asked Consolidated to supply a galvanized steel braided coaxial cable for a remote control that was used in the agricultural industry, we immediately understood their need for a heavy duty, environmentally friendly, RG 62A/U product.

CoaxCableRemotePortfolio-retouchedAfter reviewing the customer’s specification, Consolidated concluded that the coaxial cable with a galvanized wire braid was needed in order to successfully retrofit a number of their existing locations.

Consolidated was able to develop detailed specifications and drawings for a highly specialized RG 62A/U cable that met the customer’s construction and performance requirements.

The Consolidated custom coaxial cable met a variety of customer specifications, including tight tolerances of +/- .010”. Consolidated also performed tensile, AC HV, DC HV and flame tests. The highly specialized coaxial cable was delivered to the customer within 8 weeks.

To learn more about this project or for more information on our other products and services, please contact Consolidated Electronic Wire & Cable.

Custom Coaxial Cable for Remote Control Details

Product Description

This custom coaxial cable is used within a remote control application

Capabilities Applied/Processes


  • Client Needed a Heavy Duty RG 62A/U Environmentally Friendly Coaxial Cable

  • Client Needed a Coaxial Cable with a Galvanized Steel Braid

  • Worked with Customer's Engineers to Ensure Understanding of the Scope of the Project

  • Generated Detailed Specifications To Accompany Quote

  • Manufacturing
    Cable extrusion process

    Equipment Used to Manufacture Part

    Cable extruder and braiders

    Overall Part Dimensions

    Inner Conductor: 22AWG
    Dielectric O.D.: Ø.146"
    Coaxial Jacket Diameter: Ø.240"
    Cable O.D.: Ø.397"

    Tightest Tolerances

    +/- .010"

    Material Used

    Inner Conductor: Solid Copper Covered Steel (CCS)
    Dielectric: Foamed Polyethylene (LDPE)
    1st Shield: Bare Copper Wire (BC)
    Coaxial Jacket: Black Low Smoke Zero Halogen (LSZH)
    2nd Shield: Galvanized Steel (GS)
    Overall Jacket: Black Low Smoke Zero Halogen (LSZH)

    In process testing/inspection performed

    Tensile Testing, AC HV Testing, DC HV Testing and Flame Testing


    Impedance, Ohms: 93
    Capacitance, Nominal pf/FT: 13.5
    Operating Temperature: -40oC to +80oC
    Operating Voltage (RMS): 300
    V.P.%: 83

    Industry for Use


    Lead Time

    8 Weeks ARO



    Delivery Location

    Madison, WI

    Standards Met

    Customer Supplied Specifications

    Product Name

    Custom RG 62A/U Modified Coaxial Cable