Our team at Consolidated Electronic Wire & Cable works extensively with the communications industry, including a recent project developing custom manufacturing retractile cords with custom DIN connectors.
This project required precision over molding to fulfill our customer’s specifications. After custom tooling the over mold, we manufactured the DIN connector with strain relief (S/R) using polypropylene as a base material. Because our capabilities allow us to offer strain relief for any design or application, our experts were able to fulfill all of our customer’s requirements to the exact detail.
Once completed, the cord measured 12” retracted and 60” extended. Each cord received full spark and electrical testing for the female DIN connector plug in and spark testing.
We now manufacture thousands of these particular cords for our client, with turnaround times averaging 3-4 weeks after tooling approval—including delivery to our customer’s location on the West Coast.
Though many of our customers request bulk orders, we can also produce as small of an order as a few hundred cables or wires for custom tooling projects.
Custom Retractile Cord Project Details
Project Name & Description
12” retractile cord with custom din connector and strain relief.
Equipment Used to Manufacture Part
Extruder, Unwinder, Injection Mold Machine, Automated Winder, Cord Curler/Rewinder
Overall Part Dimensions
12” Retracted and 60” Extended
Copper Wire, Polypropylene Coating
Industry for Use
In Process Testing/Inspection Performed
100% Electrically Tested (female DIN connector plug in), Spark Tests
1,000‘s (as low as 100’s with custom tooling)
2-4 weeks (after tooling)
2D CAD drawing
For additional information regarding our custom cord capabilities, or to learn more about how our team can create a custom wire or cable solution for your latest project, please contact Consolidated Electronic Wire & Cable today.