Consolidated Electronic Wire & Cable is proud to offer a wide selection of robust, high-quality cable and wiring harnesses.
From complex coaxial and electromechanical cable assemblies, to jumper wires or seismic cables, Consolidated has the capabilities, experience and vast inventory of parts and materials to accommodate almost any specification.
Creating a custom cable that meets your unique application specifications can be a difficult task. There are a variety of elements that make up quality custom cables and many unique factors that must be considered.
Consolidated specializes in providing value-added quality products and innovative solutions, to deliver superior custom wire harnesses. Consolidated Electronic Wire & Cable adherence to Total Quality Management assures you of our company’s commitment to consistency and excellence in manufacturing.
Our pursuit and attainment of ISO:9001 and QS:9000 certifications exhibits the level of detail in our process and quality controls. Whether you need custom wire harnesses, cable wires, or cords, Consolidated Electronic Wire & Cable will work to meet your needs and exceed your expectations.
Consolidated Electronic Wire & Cable offers custom wire harnesses for a wide variety of applications, including, but not limited to, appliance, audio-video, medical equipment and automotive for industries as diverse as aerospace, agriculture, communications, transportation and more.
Our custom wire harnesses are built up to 600 volts (UL), up to 3000 volts (military) and can be specified for temperatures from -65 ºC up to 250 ºC.
Assemblies may be wrapped with wire ties, heat-shrink, lacing, tape and tube, and marked with labels and tags. In addition Consolidated offers bar coding, four-color ink stamping, and circuit identification.
Consolidated can handle production volumes from 100 units to 1,000,000 units and build finished product within 2 weeks. Consolidated is ISO 9001, QS-9000 and RoHS compliant to ensure complete customer satisfaction with the performance and durability of our wire harnesses.
Our new eBook, Creating a Custom Cable, discusses the key questions to review with a custom-cable manufacturer in order to ensure the development of the best cable solution for your needs.
Cable & Wiring Harness Capabilities
Wire End Configurations
Circuit Board Ready
Plastic Injection Molding
Stripped and Tinned
Ultra Sonic Welding
Heat Shrink Tubing
PVC - Polyvinyl Chloride
SR-PVC - Semi Rigid Polyvinyl Chloride
EPDM - Ethylene Propylene Diene Monomer
TPE/TPR - Thermoplastic Elastomers
PE - Polyethylene
LDPE - Low Density Polyethylene
HDPE - High Density Polyethylene
Cellular (Foam) Polyethylene
PU - Polyurethane
Polyurethane / Nylon
Low Smoke Plenum Co-Polymers / PVC
PP - Polypropylene
Cellular (Foam) Polypropylene
FEP - Fluorinated Ethylene Propylene
TFE - Tetrafluoroethylene
PTFE - Polytetrafluoroethylene
IRR/PVC - Irradiated Polyvinyl Chloride
XLPE - Cross-Linked Polyethylene
And many others
Bare Copper Wire
Tinned Copper Wire
Silver Plated Copper Wire
Nickel Plated Copper Wire
Copperweld/Copper Covered Steel
Up to 600 V (UL)
3000 V (Military)
-65ºC to 250ºC
4 to 40 AWG
1 Conductor to 60 pairs
Heavy Tinned Copper
Top Coated Copper
Silver Plated Copper
Nickel Plated Copper
Mylar/Aluminum Foil & Braid
Spiral Serve Wire
Four Color Ink Stamping
Consolidated Total Quality Management
Single Point Accountability
Standard UL, CSA & Industry Testing Procedures
Custom Testing Parameters Available Upon Request
100 Units to OEM Volumes
Typical Lead Time
3 Weeks to 10 Weeks
Public Safety & Transportation
Solar Power Energy
Wind Power Energy
Industry Standards & Approvals