Consolidated Electronic Wire & Cable proudly offers cable assemblies in a variety of customized styles.
Our cable assemblies are designed for both commercial enterprises and consumers, and are used for a wide range of applications such as home electronics, appliances, medical equipment, aerospace, automotive and industrial equipment.
Through nearly a hundred years of service, we have become the industry experts in fabricating custom molded cable assemblies with a range of features such as braiding, terminations, crimping and shrink tubing.
A cable’s failure point is often where the cable is cut and mated with a terminal. This is where the wires are exposed to the environment—and this exposure risks damage to the cable system, even in normal working conditions.
Our offerings also include tinning, soldering, and ultrasonic welding.
In addition, Consolidated provides insert and over molding, as well as in-house tooling and assembly.
In addition to providing cables assemblies for home appliances, audio/video and camera link, we also offer braiding, wire-crimping and terminations and cut and shrink tubing.
Our state of the art facilities and manufacturing processes are augmented by our expert staff of technicians and assemblers.
We foster a culture of Total Quality Management, which guarantees that your custom cable assembly will be fully tested, contain the highest quality components and assembled to your exact specifications.
Consolidated Electronic Wire & Cable can meet most electronic requirements, from bulk wire and cable to finished “box builds”, wire harnesses and molded cable assemblies. This helps our customers realize time and cost efficiencies.
Our new guide, The Advantages of Molded Cable Assemblies, reviews the terminal shell options available to the cable industry, and the pros and cons of each type.
Our Customers have recognized the value and benefits of outsourcing their wire and cable requirements to Consolidated and we’ve honed our expertise in areas such as custom cable assembly.
Our cable assemblies are used in a variety of applications ranging from appliances, audio/video, camera link, D-sub, electro-mechanical to medical and automotive.
Consolidated’s more specialized capabilities include braiding, wire-crimping and termination, cut and shrink tubing, ultrasonic welding and tinning and soldering to over- and insert-molding. We also do over-molded tooling, assembly, text fixturing and PCB insertions.
Consolidated offers a wide range of terminals, such as Molex, Amphenol and TE (AMP) terminations as well as spade, fork and ring terminals Consolidated’s engineering team will help select the insulation with properties that best suit the assembly application.
Thanks to our dedicated employees, total quality management system and single-point accountability, we promise to deliver superior quality consistently
Molded Assemblies Capabilities
Cable Assembly Applications
Appliance Cable Assemblies
Coax & Coaxial
Custom Molded Connectors
Harness & Molded Harness
HDMI & HDMI Mini Molded
IEEE Category 5 & Category 6
Over-Molded D-Sub Cables with Ferrites
Patch Cords (with Boots/Strain Relief/Flex Relief)
RJ-11 (4 and 6 wire)
SCSI, SAS and SATA
Copper Wire Braiding
Wire Crimping & Termination
Wire and Cable Prep
Cut & Shrink Tubing
Tywrapping & Lacing
Wire Product Identification
Tinning and Soldering
Ultra Sonic Welding
Cable Assembly Over-Molding
Wire Termination Options
Circuit Board Ready
Plastic Injection Molding
Stripped and Tinned
Ultra Sonic Welding
PVC - Polyvinyl Chloride
SR-PVC - Semi Rigid Polyvinyl Chloride
EPDM - Ethylene Propylene Diene Monomer
TPE/TPR - Thermoplastic Elastomers
PE - Polyethylene
LDPE - Low Density Polyethylene
HDPE - High Density Polyethylene
Cellular (Foam) Polyethylene
PU - Polyurethane
Polyurethane / Nylon
Low Smoke Plenum Co-Polymers / PVC
PP - Polypropylene
Cellular (Foam) Polypropylene
FEP - Fluorinated Ethylene Propylene
TFE - Tetrafluoroethylene
PTFE - Polytetrafluoroethylene
IRR/PVC - Irradiated Polyvinyl Chloride
XLPE - Cross-Linked Polyethylene
And many others
Bare Copper Wire
Tinned Copper Wire
Silver Plated Copper Wire
Nickel Plated Copper Wire
Copperweld/Copper Covered Steel
Up to 600 V (UL)
3000 V (Military)
-65ºC to 250ºC
4 to 40 AWG
1 Conductor to 60 pairs
Heavy Tinned Copper
Top Coated Copper
Silver Plated Copper
Nickel Plated Copper
Mylar/Aluminum Foil + Braid
Spiral Serve Wire
Consolidated Total Quality Mangement
Single Point Accountability
Standard UL, CSA & Industry Testing Procedures
Custom Testing Parameters Available Upon Request
100 Units to OEM Volumes
Typical Lead Time
3 Weeks to 10 Weeks
Public Safety & Transportation
Solar Power Energy
Wind Power Energy
Industry Standards & Approvals