A customer specializing in audio sensor monitoring equipment required a proprietary cable with their name and part number printed on the cable jacket.
In addition, the customer needed put-ups of 5,000’ in 1,000’ continuous lengths. The cable wire required an outside diameter of .267” with four shielded conductors twisted into two pairs. The cable needed to have a 300 volt rating to withstand temperatures of -40ᵒC to 80ᵒC and comply with UL, CSA and RoHS standards.
Consolidated ensured it met tolerances of +/- .010” and we also performed the required conductivity tests. We produced and shipped the first 25,000’ lot, within a three week lead time.
Learn more about this project, or for more information on our other products and services, please contact Consolidated Electronic Wire and Cable.
Custom Cable Jacket Printing Project Details
Request for a two 2 x 20 gauge individually shielded paired cables with special jacket printing and specific length requirements.
Custom Cable Jacket Printing
Continuous Length Reels
Equipment Used to Manufacture Part
MODEL 30-150 Cable Extrusion Machine
Videojet Ink Jet Printer
Overall Part Dimensions
Wire Diameter: .Nom. O.D. .267" (6.8mm)
Conductors: 4 Shielded conductors twisted into 2 pairs
20 AWG (10 x 30) Tinned Copper Wire
Annealed Tinned Copper Wire
Insulation: .010"(2.54mm) Wall Thickness
Polyester / Aluminum Foil Shield with a 22 AWG tinned copper drain wire in each pair
PVC (Polyvinyl chloride) .032" (.813mm ) wall thickness, Gray Jacket
20 AWG (10 x 30) Tinned Copper wire conductor
.010" PVC Insulation
Polyester / Aluminum Foil shielded
22 (7 x 30) Tinned Copper drain wire
Gray PVC jacket
In process testing performed
Withstands Temperatures from -40ᵒC to 80ᵒC and the 300 Volt Rating.
A custom printed jacket showing the Customer's name and part number.
Required put ups of 5000' foot reels in 1000' continuous multiples.
Twenty percent of the order can be less that 5000 foot reels but still must be in 1000 foot multiples.
Industry for Use
Audio sensor monitoring, interconnect cable.
10 Weeks to ship the cable
The customer is buying 25,000 feet per order.
Used in equipment across the USA
Custom Printed Cable