Custom Electronic Wire & Cable

Consolidated Electronic Wire & Cable is the industry leader in custom wire and cable services. We provide built-to-order products that are precisely designed to meet the exact requirements of your specific application.

CoaxCableRemotePortfolio-retouchedWith more than a century of experience in custom cable wire and cable production, Consolidated can provide you with a cost-effective cable from a robust product selection that is built for your specific application.

Choose from multi-conductor, multi-pair, coaxial, audio, computer, network, instrumentation, power and portable cable. We also feature a variety of conductors, insulation, coatings and shielding materials.

Our state-of-the-art manufacturing facilities and experienced staff maintain the highest quality standards to ensure our products meet industry requirements, such as CE, CSA, C-UL, HAR and UL/NEC. Regardless of your custom wire or cable requirements, Consolidated can provide you with services that offer low minimums, short lead times and competitive pricing.

Custom Wire & Cable Capabilities

Conductor Configurations

Tinned Copper
Bare Copper
Twisted
Paired
Conductor Untwisted
Composite

Cable Types

Audio / Music / Video Cable
Automotive Cable
Coaxial Cable
Composite Cable
Computer Cable
Custom Design Cables
Data Cable
Flat Ribbon Cable
Hook Up Wire
Interconnect Cable
Jumper Wire
Lead-Free Cable
Marine Cable
Medical Cable
Military Cable
Multi-Conductor Cable
Multi-Pair Cable
Plenum Cable
PLTC Power Limited 300 Volt Cable
Power Cable
Ribbon Cable
SCSI CableNetwork / LAN Cable
Seismic Cable
Sensor Cable
Signal Cable
Zip Cord

Insulation Materials

PVC - Polyvinyl Chloride
SR-PVC - Semi Rigid Polyvinyl Chloride
Cellular Polyethylene
EPDM - Ethylene Propylene Diene Monomer
TPE/TPR - Thermoplastic Elastomers
PE - Polyethylene
LDPE - Low Density Polyethylene
HDPE - High Density Polyethylene
Cellular (Foam) Polyethylene
PU - Polyurethane
Polyurethane / Nylon
Low Smoke Plenum Co-Polymers / PVC
PP - Polypropylene
Cellular (Foam) Polypropylene
FEP - Fluorinated Ethylene Propylene
TFE - Tetrafluoroethylene
PTFE - Polytetrafluoroethylene
ETFE Tefzel
PVDF Kynar
ECTFE Halar
IRR/PVC - Irradiated Polyvinyl Chloride
XLPE - Cross-Linked Polyethylene
Vinyl (PVC)
And many others

Temperature Range

-65ºC to 250ºC

Conductor Materials

Copper Wire (Annealed Bare)
Copper Clad Steel Wire (Copperweld)
Tinned Copper Wire
Silver Plated Copper Wire
Bare Nickel Chromium Wire (BNC)

Conductor/Gauge

2/0 to 40 AWG Copper Wire
1 Conductor to 60 Pairs

Stranding Constructions

Bunched
True Concentric
Rope Lay

Conductor Coatings

Tinned Copper Wire
Heavy Tinned Copper Wire
Prefused Copper Wire
Overcoat Copper Wire
Topcoat Copper Wire
Silver Plated Copper Wire
Nickel Plated Copper Wire

Shielding

Braid Shield
Polyester/Aluminum Foil Shield (My/AL)
Spiral Serve Shield
Polyester/Aluminum Foil & Braid (My/AL & Braid)

Filler

Polypropylene
Nylon
Paper
Cotton

Drain Wire

Bare Copper Wire
Tinned Copper Wire
Stranded Wire
Solid Wire

Quality Assurance

Consolidated Total Quality Management

Quality Control

Single Point Accountability

Testing

Standard Industry Testing Procedures
Custom Testing Parameters Available

Production Volume

Minimums as Low as 1000' to OEM volumes

Typical Lead Time

3 Weeks to 10 Weeks for Custom Constructions Immediate shipments from Consolidated's Stocking inventory

Additional Information

Industry Focus

Aerospace
Agriculture
Amusement
Appliances
Automotive
Broadcast
Business Office Machines
Commercial
Computer
Data
Factory Automation
Gaming
Home Entertainment
Industrial
Local Utilities
Marine
Medical
Military
Network
OEM Manufacturing
Power Supply
Public Safety & Transportation
Renewable Energy
Robotics
Security
Solar Power Energy
Telecommunications
Wind Power Energy
Wireless

Industry Standards

ISO 9001
QS 9000
R.E.A.C.H. Approval
RoHS Compliant
CE
CSA
C-UL
HAR
IEEE
UL
NEC
SAE J-1128
TIA /EIA 586
VDE
OSHA
Automotive Approvals: TWP / GPT / SGT / HDT / TXL / GXL & SXL
CSA Approvals: FT1 / FT4 / FT6 / Pcc FT4/CMG /REW / SR / TEW / TR-64 / XLPVC

File Formats

CAD Capabilities
DWG
PDF
.DOC
.PPT
.XLS