Custom Manufactured Cable for Industrial Cleaning Machine

Consolidated Electronic Wire & Cable, a one-stop shop for standard and custom electronic wire and cable, knows how to collaborate with customers to offer a broad range of quality, cost-effective solutions.

custom-manufactured-cable-industrial-cleaning-machine

A customer approached Consolidated for a custom cable to be used in a heavy-duty industrial cleaning machine.

We were able to design a custom cable that contained a high strand wire for flexibility. The paired conductors had polyethylene insulated conductors with a nylon overlay. The custom color coded three paired bundle was surrounded by a braided tinned copper shield with 80% coverage. A heavy duty polyurethane jacket was extruded over the braided bundle.

The customer was pleased with our low 5,000’ minimum production requirement and quick four-week turnaround time.

To learn more about this project or for more information on other products and services, please contact Consolidated Electronic Wire & Cable.

Custom Manufactured Cable for Industrial Cleaning Machine Project Details

Product Description

This custom manufactured cable is used in a heavy duty industrial cleaning machine.

Capabilities Applied/Processes

Primary:
Consolidated Electronic Wire & Cable consulted with the customer to create the best cable construction for the requirement.
Manufacturing:
Cable Extrusion Manufacturing Line

Equipment Used to Manufacture Part

22 AWG (19x34) Tinned Copper Wire
Jacket Wall Thickness: .065"
Jacket O.D.: Ø.390"

Overall Part Dimensions

22 AWG (19x34) Tinned Copper Wire
Jacket Wall Thickness: .065"
Jacket O.D.: Ø.390"

Tightest Tolerances

+/- .010"

Material Used

Wire: Tinned Copper Copper
Shielding: Braided Tinned Copper 80% Coverage
Insulation: Polyethylene w/ Nylon Overlay
Jacket: Polyurethane Insulation

In process testing/inspection performed

Continuity and AC/DC Testing

Features

3 Color Coded Pairs

  • White Paired w/ White/yellow

  • White Paired w/ White/Orange

  • White Paired w/ White/Violet

  • Voltage: 300V
    Temperature: 80ᵒC
    Markings:
  • Customers Name

  • Part Number

  • Foot Markers
  • Industry for Use

    Industrial Cleaning Machinery

    Lead Time

    4 Weeks

    Quantity

    5,000 ft

    Delivery Location

    Denver, Colorado

    Standards Met

    Customer Supplied Specifications

    Product Name

    Specialty Cable Project