Category Archive: Uncategorized

Utilizing Supplier Warehouses for Inventory Control

At some point in the distribution process, many of today’s most critical industrial parts and products end up in a warehouse, also referred to as a distribution center. These spaces are specifically designed for the safe, efficient storage and handling of products, parts, and materials.

Rather than just stuffing goods away haphazardly, utilizing well-thought-out warehousing techniques can make a huge difference in terms of both time and money.

The Benefits of Using a Warehouse

There are a number of advantages to keeping supplies in a warehouse. Having products organized and easily accessible allows them to be sent out at a moment’s notice, as companies are able to maintain smart inventory control. This ensures that a business won’t run out of certain products, leaving clients in a bind for emergency or rush orders.

Some goods move slowly, while others go out very quickly. All of these products have to move, however, which means they need to be laid out and handled based on how they are expected to move through the system.

With the proper setups in place, warehouses can allow for a more profitable return on investment (ROI), as buffer inventory can be maintained to smooth out fluctuations in supply and demand. This builds up investment stocks, keeps down overtime charges, and allows a company to buy and stock supplies when prices are more favorable.

Why You Should Choose a Single-Point Supplier

To enhance these benefits, you should try to partner with a manufacturer that offers one-stop shopping. At Consolidated, we manufacture a wide range of cable and wire products and can create customized, unique products while offering convenient, timely distribution. As flexible manufacturers, we can handle prototyping runs as well as large-volume orders, and offer in-house engineering support services.

No matter the size, complexity, or application of your cable installation, a one-stop source with centralized distribution will have manufacturing capabilities that can grow as your company does. Centralizing your wire and cable provisions not only simplifies administrative tasks, it also saves you time and money.

Learn More

With nearly 100 years of experience, Consolidated Electronic Wire & Cable has established itself as a leading single-point supplier of custom and standard cable products. Whether you require bulk wire and cable, molded cable assemblies, or wire harnesses, we have the expertise to meet all of your exact needs.

To learn more about the benefits of warehousing and single-source suppliers, or to discuss your product options with an expert, reach out to the team today.

Guide to Specifying Wire Harnesses

A wire harness is a common and effective tool for keeping multiple wires within a piece of equipment in order. On a more basic level, it’s the exterior covering, or sleeve, that encases and protects an inner conductor or bundle of conductors. Known for their straightforwardness, effectiveness, and low cost, these simple casings are designed to streamline and organize multi-wire systems while protecting the wires from the elements, resulting in a cleaner, safer working environment.

As small as they are, however, wire harnesses can vary widely. In fact, most companies customize them so that they’re better suited to particular environments and applications. We’re here to help outline the basics of these essential implements so that you can find the perfect type for your company.

Types of Wire Harnesses

Wire harnesses can be made from a number of durable materials. Some of the most common include:

  • PVC
  • Vinyl
  • Thermoplastic elastomer
  • Polyurethane
  • Polyethylene

The specific material used in a harness largely depends on its surrounding environment. If the wires are run in a particularly damp environment, for example, the harness should be of a material that effectively resists moisture such as polyethylene.

Regardless of the material with which it’s made, wire harnesses can be further specialized to suit particular applications. Additional features often found in wire harnesses include:

  • Wire ties
  • Lacing
  • Insulation materials
  • Custom colors
  • Heat-shrink coatings
  • Custom labeling or barcoding
  • Four-color ink stamping
  • Individual tagging
  • Independent circuit IDs
  • Polypropylene, nylon, and paper fillers
  • Custom shielding

Just as certain materials are better suited to certain environments, certain features of wire harnesses are better suited to certain applications. Any wires at an increased risk of abrasion, for example, should be enclosed in a harness with heat-shrink coating, since heat-shrink coating is designed to minimize the effects of abrasion.

Applications of Wire Harnesses

Wire harnesses are highly versatile products that are well-suited to use in nearly every industry. Aerospace, automobiles, medicine, telecommunications, and commercial construction, as examples, constantly depend on them for smooth operations. Wire harnesses can also be found in home electronics, audio and visual equipment, and household appliances.

At Consolidated Electronic Wire & Cable, we’re proud to offer a wide selection of harnesses and cable assemblies that meet even the strictest standards. We can specialize in personalized solutions to common industrial challenges, offering all customers specialized shielding, fillers, materials, identification, and style. Our harnesses can accommodate systems up to 600 volts (UL) or 3000 volts (military) and can withstand temperatures ranging from -65 °C (-85 °F) to 250 °C (482 °F), ensuring functionality in any environment.

For over a century, Consolidated Wire has set the standard in industrial wiring and cabling, helping companies of every size develop lasting solutions to all of their electrical challenges. To learn more about our extensive wire and cable harness offerings and explore their benefits, check out our catalog today.

What Cable Do You Need for Your Application?

With so many different types of cables on the market, it can be a challenge to find the perfect cable for your application.  With some knowledge of your application’s demands, however, you can quickly narrow down your options and find the ideal solution for you company. To simplify your search, we’ve covered some of the key aspects to consider before investing in a cable.

  1. electronic cable wireCable Use
    How you plan to use your cable will determine how many conductors you’ll need within it. Depending on their use, cables can contain as few as one conductor to as many as 100. These conductors are available in a variety of combinations, gauges, and building materials, all of which are better suited to certain applications. Tinned cooper wire, for example, is an excellent choice for cables located outside because of its high resistance to oxidation. Similarly, silver plated copper wire works well in particularly hot climates because of its corrosion resistance.
  2. Weather
    All cables require proper insulation against typical atmospheric conditions, including temperature, moisture, and air pressure. A qualified manufacturer like Consolidated Wire can provide you with an appropriate material for your application. Some of our most popular and versatile materials include:
  • Polyvinyl chloride (PVC), an inexpensive and easy-to-use insulator that resists flames, abrasion, moisture, gasoline, acids, solvents, and ozone
  • Semi-rigid PVC, a strong insulator against acid, water, heat, and alkalis
  • Polyethylene, an inexpensive plastic known for its strong electric qualities and resistance to soldering, solvents, cutting, and cracking
  1. Flexibility
    A cable can be more or less flexible depending on its typical movements over the course of the day. Most wires are available in normal, flexible, or robotic-flexible versions. The type of jacketing chosen for your cables can also have an effect on their flexibility. Polyurethane jacketing, for example, provides a much higher level of strength and flexibility than other materials.
  2. Indoor/Outdoor Use
    Outdoor cables generally require greater protection from the elements than their indoor counterparts. A number of jacketing materials can afford the necessary level of protection. Consolidated Wire’s PVC, Semi-Rigid PVC, and PE jacketing, for example, all provide excellent weather resistance when complemented with Carbon Blank. Our polypropylene, polyurethane, polytetrafluoroethylene jacketing offer excellent resistance to foul or extreme weather, as well.

If you have any additional questions about cables, the experts at Consolidated Wire are here to help. With more than a century of experience in developing customized wire and cable solutions, we have the expertise needed to determine which materials and components will best fit your application. Download our “Creating a Custom Cable” eBook today for a more detailed overview of cable customization.

When Is Cable Customization Necessary?

In our digital age, nearly every device needs to be powered with some type of cable or wire. With such a diverse set of gadgets, appliances, and tools at our fingertips, however, it’s hardly surprising that there isn’t a single cord or cable for all of our electronic devices.

That’s where custom cables can make all the difference.

Whether it’s medical equipment, a computer, an automation system, or a car, most personal and professional applications need a cable of a particular length or size that can perform at a certain level and withstand unique environmental conditions.

In cases where a standard cable just won’t cut it, customized cables can provide the unique fit and functionality for your specific application.

Finding the Perfect Cable

It can be a challenge to find the right components for a customized cable. Prospective customers need to take an array of factors into consideration, including the desired cable dimensions, the expected environmental conditions, level of flexibility required, temperatures it needs to withstand, and whether it will be used outside or inside.

If you’re armed with answers to these questions, however, a trusted cable and wiring company like Consolidated Wire can determine the kind of materials needed to build the ideal cable for your company. At every stage of the process, a talented team of designers and engineers can work closely with you to identify the best materials for your cable and develop a design that’s suited to your typical applications. As soon as you’ve settled on a design, you can expect to receive your order in three to ten weeks.

Working with Consolidated Wire

Since 1919, Consolidated Wire has specialized in creating customized wiring and cabling solutions for customers in a broad range of industries. Widely respected for our versatility and deep commitment to customer service, we design and manufacture products for nearly any application.

Our website features an easy-to-use form that allows customers to enter the information we need to build the perfect cable for you. With a wide array of materials at hand, we can adjust the strength and flexibility of your cables as needed. We also offer various conductors, jacket components, materials, insulating compounds, and fillers to help you ensure that your cable meets your exact specifications.

To learn even more about how to create your own custom cable, download our guide, Creating a Custom Cable today. If you’d like to explore working with Consolidated Wire, contact us today.

How to Source Cable Assemblies With Fewer Purchase Orders

Molded Cable AssemblyCustom-designed cable assemblies serve as critical components in many different applications, including commercial and home electronics, appliances, medical equipment, aerospace and military projects, telecommunications, automotive products, and industrial equipment.

Designing cable assemblies to ensure optimal performance is a tough enough job on its own. Having to make multiple purchase orders throughout the process only adds to the headache, wasting both time and labor. But there’s a way around this …

Beyond the Products

Consolidated Electronic Wire & Cable doesn’t just produce quality products; we also ensure that our clients’ business processes are as streamlined and efficient as possible.

One of the ways we achieve this is by processing just one invoice against multiple purchase orders (POs).

The Consolidated Advantage

Consolidated is a customer-driven, employee-owned company. All of our skilled workers are dedicated to client satisfaction and are deeply committed to constantly improving and innovating our manufacturing processes, customer support services, and product offerings. As a smaller business, we’re able to provide personalized, one-on-one service, ensuring that our customers receive ideal solutions for their exact needs.

So what does this mean for your company?

  • Reduced Total Cost of Procurement

Relying on Consolidated for your cable and wire needs will save you both time and money while increasing overall efficiency, as our Just-In-Time (JIT) stock program ensures fast turnarounds for every order.

  • One-Stop Shopping Experience

We offer a huge range of products, including electronic wire and cable, power cords and retractile cords, molded cable assemblies, and cable and wiring harnesses. Consolidated has the resources to meet all of your specific needs, whether you require bulk wire and cable or finished “box-build” units.

  • Quick, Convenient Distribution

Our expansive, modern distribution center is just minutes away from Chicago’s O’Hare International Airport, allowing for fast, easy deliveries to anywhere in the world.

  • Unrivaled Quality Assurance

Our Total Quality Management (TQM) system is utilized throughout the entire manufacturing process to ensure products meet our customers’ unique specifications and all relevant standards.

  • Extensive Custom Capabilities

Throughout our nearly 100 years in business, we’ve served virtually every market in the world, fulfilling unique cable requirements for companies of all kinds. Whether your order is for 5,000 feet or 1,000 pieces, we can design and manufacture a custom product to meet your exact needs.

Learn More

To learn more about Consolidated’s single-invoice PO solutions for cable assemblies and discuss how we can help with your next project, reach out to the team today.

Choosing the Right Power Cord

Power supply cords play a critical role in nearly every industry, including the electronics, telecommunications, appliance, hand tool, toy, industrial, and medical sectors, to name just a few.

When selecting a power cable for your unique application, its intended use should always be top of mind. Other key considerations include end finishing, cord set put-up, insulation material, conduction material, wire gauge, voltage, temperature range, cord shielding, and finishing requirements. Carefully assessing these specific needs will help ensure optimal performance and reliability.