Custom Manufactured Thermoplastic Integral Parallel Cord

Consolidated Electronic Wire & Cable manufactured a thermoplastic integral parallel cord for use with sound equipment.

IntegralParallelCordPortfolio-retouchedThe integral parallel cord, which is made of 18 AWG bare copper wires with an extruded PVC thermoplastic jacket, withstands temperatures from -40oC to 105oC and has a 300-volt rating.

A green (SR-PVC) ground wire was extruded between the black conductors to provide a flexible zip cord. One of the black conductors had a white stripe for polarity.

We built the cord to meet a tolerance of ±.005″ and tested the cord for conductor continuity and AC/DC HV requirements.

In addition, we ensured the cord complied with UL Standard 62 Type SPT-2, CSA FT-2, RoHS and VW-1 standards. We produced 20,000 feet of the integral parallel cord and delivered it to customer within a four-week time period.

To learn more about this project, or for more information on our other products and services please, contact Consolidated Electronic Wire and Cable.

Custom Manufactured Thermoplastic Integral Parallel Cord Project Details

Product Description

This custom manufactured cord is used within a(n) Musical Equipment applications

Capabilities Applied/Processes

Engineering / Cable Extrusion Process

Equipment Used to Manufacture Part

Amplifier and Sound Mixer

Overall Part Dimensions

Wire Diameter: .0143" x .335" (figure 8" construction)

Conductors 1 & 3:
18 AWG (41x34) Bare Copper Wire
Annealed Bare Copper Wire
Insulation: .045" Wall Thickness

Conductor 2:
18 AWG (41x34) (SR-PVC) Bare Copper Wire
Annealed Bare Copper Wire (Single)
Insulation: .015" Wall Thickness

Tightest Tolerances

±.005"
±10%

Material Used

Wire: Bare Copper
Jacket: PVC

In process testing performed

Continuity and AC/DC HV Testing

Features

Withstands Temperatures from -40ᵒC to 105ᵒC
300 Volt Rating
Green (SR-PVC) Ground Wire in Between Black Conductors
Flexible Zip Cord
Color Code:

  • Black-Green-Black/White Tracer on One Conductor for Polarity Identification

  • Markings:
  • 18 AWG (0.824mm2) 3/C E-file number

  • (UL) SPT-2 105oC 300V VW-1

  • CSA SPT-2 105oC 300V FT-2 Green Conductor for Grounding Only

  • ROHS
  • Industry for Use

    Sound Industry

    Lead Time

    4 Weeks

    Quantity

    20,000 Feet

    Delivery Location

    Dallas, TX

    Standards Met

    UL Standard 62 Type SPT-2
    CSA FT-2
    RoHS
    VW-1

    Product Name

    Custom Integral Parallel Cord